Material handling and load movement systems
Comprehensive solutions for internal transport, sorting, and product automation in industrial environments
At IHRESS, we design and integrate load handling systems capable of optimizing the internal flow of materials, from product entry to final preparation for dispatch. Our expertise focuses on end-of-line processes, where precision, reliability, and efficiency are essential to meet current packaging and logistics standards.
We create solutions tailored for internal product movement, automatic sorting, picking processes, storage, line transfers, and intelligent packaging management, ensuring maximum operational continuity in any industrial environment.
Product analysis
The product defines the process
Each product—its shape, weight, fragility, dimensions, or behavior—determines the technical requirements of the handling system.
For this reason, we carry out a detailed analysis of each reference and its industrial flow, with the aim of:
- Selecting the most efficient transport system (rollers, belts, modular, accumulation systems, etc.)
- Defining speed, throughput, and synchronization requirements with the rest of the line
- Ensuring the system meets the quality standards of our automated or robotic end-of-line solutions
Our engineering team designs solutions where technology adapts to the product—not the other way around.
Study and design of conveyor lines
Specialized engineering for customized handling
Our technical team analyzes the layout, production flows, and project requirements to calculate, model, and design the most efficient transport and handling solution.
We develop handling systems that optimize:
- Internal movements between processes
- Logistics routes and direction changes
- Accumulation and flow regulation
- Elevation, lowering, and transfers between levels
- Connectivity with packaging machinery
All our solutions are custom-designed, ensuring seamless integration into new or existing lines.
Flexibility for different box types
Automatic lines stand out for their versatility. They can quickly adapt to:
Different box sizes
Various formats and geometries
Frequent production changes without complex adjustments
This allows companies to adapt to multiple product references, seasonal campaigns, or fluctuations in demand without stopping production.
Manufacturing and installation according to requirements
Robust, reliable solutions adapted to any industry
We manufacture our equipment following durability, safety, and easy maintenance criteria, adapting to the specific needs of each sector:
- Food industry: stainless steel, food-grade materials, hygienic designs
- Special environments: clean rooms, high humidity conditions, low temperatures, controlled atmospheres
- Logistics and e-commerce sectors: high throughput, automated sorting and picking systems
Our team handlesmanufacturing, assembly, installation, and commissioning, ensuring optimal performance from day one.
Components of a complete machinery line
WIDE RANGE OF SOLUTIONS
Explore our full catalog of customized solutions for any packaging need your business may have.
Frequently Asked Questions (FAQs)
What is load handling in an industrial environment?
Load handling refers to all processes involved in the movement, transport, sorting, and control of products within an industrial plant. It includes everything from transfers between machines to flow toward packaging and dispatch. Its goal is to improve efficiency, reduce errors, and ensure continuous production flow.
What are the advantages of automating internal product movement?
Automation allows you to:
- Reduce operational time and costs
- Eliminate errors and improve traceability
- Increase workplace safety
- Ensure consistent throughput and high availability
- Easily integrate packaging and palletizing processes
It also contributes to a more stable and efficient production flow.
How is a custom handling system designed?
At IHRESS, we conduct a technical study of the product and workflow. Our engineering team analyzes:
- Product characteristics (weight, shape, fragility, etc.)
- Production rates and accumulation needs
- Connections with existing machinery
Available space and layout
Based on this analysis, we design a fully customized system tailored to each client’s needs.
Which industries require handling solutions?
Load handling is essential in sectors such as:
- Food & Beverage:
- Logistics and e-commerce
- Automotive and metal industry
- Pharmaceutical & Cosmetics
- Chemical industry
- Packaging and end-of-line
Each sector requires specific materials, regulations, and designs.
How is safety ensured in handling systems?
All equipment includes:
- Physical protections
- Emergency stops
- Presence sensors
- Speed and load control
- Compliance with CE regulations
Additionally, we perform audits and operational testing before commissioning.
Is it possible to modify or expand an existing handling system?
Yes. We can adapt, expand, or upgrade existing systems to improve capacity, speed, or integration with new equipment. We carry out audits and propose improvements based on current production needs.
What maintenance do these systems require?
Maintenance is typically preventive and includes:
- Cleaning of belts and rollers
- Inspection of motors and gearboxes
- Adjustment of sensors and electrical components
- Checking tensions and alignments
Our systems are designed for minimal maintenance and easy access to components.
Take the next step toward more efficient production
If you are looking to accelerate your packaging process, improve quality, and increase profitability, implementing a case forming line is the ideal solution. With faster, more precise, and consistent production, your company can compete more effectively, deliver higher-quality products, and maximize profit margins.
Telephone +34 936 555 600
Email: info@ihress.com